| SPRING, 2010 | 19 | Carbon Deposits on Aluminum Sinker Burns |
| SPRING, 2010 | 19 | Wire EDM'ing Magnesium |
| SUMMER, 2010 | 25 | RS232 Communications Issues |
| SUMMER, 2010 | 25 | Demagnetizing Steel Before Wire EDM |
| SUMMER, 2010 | 26 | Removing Recast Layer |
| FALL, 2010 | 29 | EDM'ing Sub Gates |
| FALL, 2010 | 30 | Power Feed and Brass Block Meltdown |
| FALL, 2010 | 30 | Wire EDM Slug Retention |
| WINTER, 2011 | 30 | pH of Wire EDM Water |
| WINTER, 2011 | 30 | Nadcap EDM Audits |
| WINTER, 2011 | 31 | Skim Cuts Explanation |
| SPRING, 2011 | 34 | Support for EDM Solutions Machine |
| SPRING, 2011 | 34 | Reducting Sinker Corner Wear |
| SPRING, 2011 | 34 | Acidic EDM Cleaner |
| SPRING, 2011 | 35 | Calculating Electrode Undersize for Orbiting |
| SUMMER, 2011 | 42 | Sinker EDM Performance Issues |
| SUMMER, 2011 | 42 | Cleaner for Wire EDM |
| SUMMER, 2011 | 43 | Deep Small Hole Burning in Carbide |
| FALL, 2011 | 46 | Plating Adherence to EDM Surface |
| FALL, 2011 | 46 | Surface Pitting in Carbide Sinker Burns |
| FALL, 2011 | 47 | Preventing Negative Wire Breakthrough Mark |
| WINTER, 2012 | 40 | Best Sinker EDM Electrode Material for PCD |
| WINTER, 2012 | 40 | Orbit Pattern for Sinker Burning Splines Part 1 |
| WINTER, 2012 | 41 | Make-up Water for Wire EDM |
| WINTER, 2012 | 41 | Used EDM Resin as Blast Media |
| WINTER, 2012 | 41 | Sources for EDM Surface Finish Gages |
| SPRING, 2012 | 38 | Green Tint on Brass Wire |
| SPRING, 2012 | 38 | Reconditioning Wire Guides |
| SPRING, 2012 | 38 | EDM Wire Tolerances |
| SPRING, 2012 | 39 | WEDM Glue Tabs for Complicated Shapes |
| SPRING, 2012 | 58 | Orbit Pattern for Sinker Burning Splines Part 2 |
| SPRING, 2012 | 58 | pH of WEDM and Small Hole Dielectric |
| SUMMER, 2012 | 50 | Pickup Issues with Mitsubishi SX10 |
| SUMMER, 2012 | 50 | Replacement Hoses for Sinker EDM |
| SUMMER, 2012 | 50 | Ex-cello Cycle Start Won't Work |
| SUMMER, 2012 | 51 | Water Dielectric for Sinker EDM |
| SUMMER, 2012 | 51 | What is CobraCut Type D Wire? |
| FALL, 2012 | 46 | Electrode Material for Blind Holes in Titanium |
| FALL, 2012 | 46 | Black Spots in Corners on Sinker Burn |
| FALL, 2012 | 46 | Threading Issues with .3mm Wire |
| FALL, 2012 | 47 | Pink Slime and Fishy Smell in WEDM Dielectric System |
| WINTER, 2013 | 52 | Distortion in Precision WEDM Geometry in Copper |
| WINTER, 2013 | 52 | Weep Hole Function in WEDM Diamond Guide |
| WINTER, 2013 | 53 | Does EDM Cause Workpiece Cracking? |
| WINTER, 2013 | 53 | Rebuild That Old Wire EDM? |
| SPRING, 2013 | 58 | Preventing DC Arcs |
| SPRING, 2013 | 59 | Minimizing Strain Movement with Rough and Skim Cuts |
| SPRING, 2013 | 59 | EDM Tapping Quality Issues |
| SPRING, 2013 | 60 | Truing Up Delicate Sinker Electrodes |
| SUMMER, 2013 | 46 | Avoiding Wire Breakage in Thick Parts |
| SUMMER, 2013 | 46 | Fine Wire Buildup in Wire Basket |
| SUMMER, 2013 | 47 | Copper Graphite Electrodes in Vollmer Machine? |
| SUMMER, 2013 | 47 | Wire Build-up in the Upper Guide |
| SUMMER, 2013 | 47 | Short Circuits in the Final Skim Pass |
| FALL, 2013 | 46 | Magnets in Sinker Dielectric Tank? |
| FALL, 2013 | 46 | Wire EDM'ing Copper Tungsten |
| FALL, 2013 | 46 | Nozzle-to-Workpiece Gap in Submerged Cutting |
| FALL, 2013 | 47 | Premature Resin Failure |
| FALL, 2013 | 47 | Deionized Water Gas Explosions |
| FALL, 2013 | 48 | Machine to Computer Communications Issues |
| WINTER, 2014 | 44 | Part Discoloration in Small Hole EDM |
| WINTER, 2014 | 44 | Small Hole EDM Mystery |
| WINTER, 2014 | 44 | Stress Relief in Carbide Dies |
| WINTER, 2014 | 45 | Wire Edgefinding Problem |
| WINTER, 2014 | 45 | Problems Cutting 303 Stainless |
| WINTER, 2014 | 46 | Black Slim on Side of WEDM Dielectric Tank |
| SPRING, 2014 | 50 | Manual Wire Alignment |
| SPRING, 2014 | 51 | Conductivity Issues on an Mitsubishi FA10 |
| SPRING, 2014 | 51 | Fanuc W2 Gives False Indication of Wire Breaks |
| SPRING, 2014 | 52 | Mitsubishi MV 4-Axis Programming Issue |
| SPRING, 2014 | 53 | Recovering from a WEDM Operating System Crash |
| SUMMER, 2014 | 60 | Cutting Tall 420 Stainless Parts |
| SUMMER, 2014 | 60 | Conductivity Issues on a Brother HS-50A |
| SUMMER, 2014 | 61 | Oil WEDM for Carbide? |
| SUMMER, 2014 | 61 | Electrode Material for Inconel |
| SUMMER, 2014 | 61 | Selecting One's First Wire EDM |
| FALL, 2014 | 60 | Burning Dies with Coined Electrodes |
| FALL, 2014 | 61 | Estimating Software for Sinker EDM |
| FALL, 2014 | 61 | Wire Cutting a T-Slot in a Tall Part |
| WINTER, 2015 | 44 | Cleaning Dielectric Oil from Parts |
| WINTER, 2015 | 44 | Pitting on WEDM Aluminum Parts |
| WINTER, 2015 | 44 | WEDM Dielectric Conductivity Issues |
| WINTER, 2015 | 45 | Explosive Wire Breakage |
| SPRING, 2015 | 44 | Conductive Glue for Sinker EDM Electrodes |
| SPRING, 2015 | 44 | Clamp Erosion During Small Hole Burn |
| SPRING, 2015 | 44 | Wire EDM using Magnetic Vee Block |
| SPRING, 2015 | 45 | Burning Oblong Holes in a Small Hole EDM |
| SPRING, 2015 | 45 | Wire EDM Not Following Programmed Path |
| SPRING, 2015 | 45 | Same Program for WEDM and CNC Mill? |
| SUMMER, 2015 | 46 | Keeping Tapped Holes Clean in WEDM Rails |
| SUMMER, 2015 | 46 | Copper Tungsten Porosity and Inclusion Issues |
| SUMMER, 2015 | 46 | Copper Tungsten Porosity and Inclusion Issues |
| SUMMER, 2015 | 47 | When to Change Sinker EDM Dielectric |
| SUMMER, 2015 | 47 | EDM'ing Anodized Workpieces |
| FALL, 2015 | 48 | What's the Best Machine? |
| FALL, 2015 | 48 | Power Feed Holder Block Erosion |
| FALL, 2015 | 48 | Does 3-D Orbiting Increase Surface Pitting? |
| FALL, 2015 | 49 | Cataxtrophic Carbide Cracking After Wire EDM |
| WINTER, 2016 | 56 | Transformer Oil as EDM Dielectric? |
| WINTER, 2016 | 56 | Truing a Sinker Chuck to the Machine Axes |
| WINTER, 2016 | 57 | Chipping on Wire Cut Graphite Electrodes |
| WINTER, 2016 | 57 | Skim Cuts on Punches Don't Clean Up |
| SPRING, 2016 | 44 | Removing Wire EDM Stress |
| SPRING, 2016 | 44 | Hole Popper Filtration |
| SPRING, 2016 | 44 | Nadcap WEDM Polarity Audit |
| SPRING, 2016 | 45 | Power Feed Contact Issues |
| SUMMER, 2016 | 50 | Sinker EDM Dielectric Reservoir Cleanout Procedure |
| SUMMER, 2016 | 50 | Adding Salt to WEDM Dielectric to Lower Resistivity? |
| SUMMER, 2016 | 50 | Adding Ozone Generation to WEDM |
| SUMMER, 2016 | 21 | Failed Recast Layer Testing for Aerospace WEDM Job |
| FALL, 2016 | 44 | Oxide Issues When Hole Popping and Wire Cutting Aluminum |
| FALL, 2016 | 44 | Moly Wire Problems |
| FALL, 2016 | 45 | Tungsten Wire Problems |
| WINTER, 2017 | 42 | Improving Belly on a 5" Tall Part |
| WINTER, 2017 | 42 | Will Non-Submerged Cutting Damage Upper Wire Guide? |
| WINTER, 2017 | 42 | Sizing a Replacement Chiller |
| WINTER, 2017 | 43 | EDM'ing Carbon Fibre Reinforced Plastic |
| Spring, 2017 | 42 | Small Hole EDM Electrode Jamming in Ceramic Guide |
| Spring, 2017 | 42 | Another Conductive Adhesive Question |
| Spring, 2017 | 42 | Wire EDM'ing a Thread? |
| Summer, 2017 | 56 | Threading Issues with .002" Tungsten Wire |
| Summer, 2017 | 56 | Threading Issue on an Older Mits |
| Summer, 2017 | 57 | Discoloration of Brass Workpieces |
| Summer, 2017 | 57 | Correcting Taper in a Thick Workpiece |
| Summer 2017 | 58 | Speeding Up Multi-pass Cuts in a Mits |
| Fall, 2017 | 48 | Cleaning Wire EDM'd Parts |
| Fall, 2017 | 48 | Wire Cutting Narrow Ribs |
| Fall, 2017 | 48 | EDM of CFRP |
| Fall, 2017 | 49 | Steel Core Wire Applications |
| Winter, 2018 | 44 | Poor Filter Life |
| Winter, 2018 | 44 | Storing Too Many Programs in CNC |
| Winter, 2018 | 44 | Zinc Transfer to Recast |
| Winter, 2018 | 45 | Wire Entry/Exit Mark Issues |
| Spring, 2018 | 40 | More on Mat'l Transfer from Wire to Workplace |
| Spring, 2018 | 41 | Softer Wire for 30 Degree Taper? |
| Summer, 2018 | 64 | Problems Cutting Tall Parts with Zinc Coated Wire |
| Summer, 2018 | 64 | Length of Wire on a Spool |
| Summer, 2018 | 64 | Cutting Large Tapers in Tall Parts |
| Summer, 2018 | 65 | Wire Cutting Thin Plates |
| Summer, 2018 | 66 | Electrode Material for Cutting AMPCO Ribs |
| Fall, 2018 | 50 | Recommendations for Slug Retention Glue |
| Fall, 2018 | 50 | Krazy Glue Solvent |
| Fall, 2018 | 51 | EDM'ing Magnets |
| Fall, 2018 | 51 | Wire EDM Pitts Cutting Titanium |
| Winter, 2019 | 44 | Wire Spool Capacity - 2 |
| Winter, 2019 | 44 | Water Dielectric for Sinker EDM -2 |
| Winter, 2019 | 44 | Correcting Out-of-Square Part with Wire EDM |
| Winter, 2019 | 45 | Extending Machine Table Surfaces |
| Spring, 2019 | 44 | Wire EDM as an End Mill |
| Spring, 2019 | 44 | Wire Cut Strategies For Multiple Parts |
| Spring, 2019 | 44 | 9" Deep Hole in Stellite |
| Spring, 2019 | 45 | Burning Dicast Mold Threads |
| Summer, 2019 | 58 | Preparation for Ask Roger/Consulting |
| Fall, 2019 | 66 | Sinker Cleaning Procedure |
| Fall, 2019 | 66 | Poor Wire EDM Finish on Laminated Material |
| Fall, 2019 | 66 | Multiple vs Single Electrodes |
| Fall, 2019 | 67 | Cutting Off Additive Parts |
| Fall, 2019 | 67 | Welding Cable for Gap Cables? |
| Winter, 2020 | 60 | EDM'ing Carbide with Copper Tungsten |
| Winter, 2020 | 60 | Reverse Burn Polarity |
| Winter, 2020 | 61 | Expanding Toolchanger Capacity |
| Spring, 2020 | 48
|
What Causes Bannan Shaped Wirecut Punch? |
Spring, 2020
| 48
| Selecting Filter Micron Rating
|
Spring, 2020
| 48
| WEDM .0023 Corner Radius Issues
|
Summer, 2020
| 62
| Die Draft or Land First
|
Summer, 2020
| 62
| HAZ and Recast Question
|
Summer, 2020
| 63
| Wire Cutting Large Titanium Parts
|
Summer, 2020
| 63
| Sinker EDM Replacement Hose Issues
|
Fall, 2020
| 66
| Cleaning and Protecting Wire EDM Parts
|
Fall, 2020
| 66
| Brass Wire for Accurate Pickups?
|
Fall, 2020
| 67
| Cleaning Diamond Wire Guides
|
Winter, 2021
| 48
| Wire Stuck in Wire Guides
|
Winter, 2021
| 48
| Multiple Part Sinker Burns
|
Winter, 2021
| 49
| Conductivity Calibration
|
Winter, 2021
| 49
| PMEDM
|
Spring, 2021
| 48
| Are All Brass Wires The Same
|
Spring, 2021
| 48
| Identifying Mystery Graphite
|
Spring, 2021
| 49
| Algae Problems in Wire EDM Water
|
Spring, 2021
| 49
| What is a Safety Filter
|
Summer, 2021
| 54
| Unwanted Wire EDM Line Segments
|
Summer, 2021
| 54 | Wire EDM Damascus Steel
|
Summer, 2021
| 55
| Brass Wire Substitution for Certified Process
|
Summer, 2021
| 55
| Choosing a Coated Wire
|
Fall, 2021
| 52 | X-wire Not Autothreading
|
Fall, 2021
| 52 | Very Small Holes in Tungsten Carbide
|
Fall, 2021
| 52 | Sinker EDM Oil Cleaner
|
Fall, 2021
| 53 | Deionizing Resin Recycling
|
Winter, 2022
| 56
| Working with Tiny Small Hole Tubes
|
Winter, 2022
| 57
| Coated Wire Conundrum
|
Spring, 2022
| 50
| EDM Wire is Undersize
|
Spring, 2022
| 50
| EDM Wire is not Straight
|
SUMMER, 2022
| 62
| Dirty Water in WEDM Work Tank
|
SUMMER, 2022
| 62
| Generating Pocket Radii in Sinker Applications
|
SUMMER, 2022
| 63
| Small Hole Location Issues
|
FALL, 2022
| 68
| Removing Dielectric Oil from Electrodes
|
FALL, 2022
| 68
| Brass Deposits on Workpieces
|
FALL, 2022
| 69
| Troubleshooting Wire Breakage
|
| WINTER, 2023 | 54 | Removing Algae from Water Dielectric Systems
|
| WINTER, 2023 | 54 | Dielectric Fires in Cutting Tool Erosion
|
| WINTER, 2023 | 55 | EDM'ing Tall Ampco 18
|
SPRING, 2023
| 64
| Fixturing in ID for EDM Drilling
|
SPRING, 2023
| 64
| Parting Line Matching
|
SPRING, 2023
| 64
| Short WEDM Filter Life
|
SPRING, 2023
| 65
| Corrosion on Aluminum WEDM Workpiece
|
| SUMMER, 2023 | 80 | Avoiding rusted dielectric filters |
| SUMMER, 2023 | 80 | MIL-SPEC for EDM wire diameter? |
| SUMMER, 2023 | 80 | EDM wire spool flange separation issues |
| SUMMER, 2023 | 81 | Wire "sparking" outside of workpiece area |
| FALL, 2023 | 72 | Excessive DI Recovery time |
| FALL, 2023 | 72 | Difficulty Redressing Copper Tungsten Electrodes |
| FALL, 2023 | 73
| Resin Tank Drain Water Disposal |
