Page 60 - EDM Today Winter 2025
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EDM Today Magazine                           EDM Today Magazine                            EDM Today Magazine

                                                                       QUALITY CORNER | CONTINUED


          Another very useful value reported for surface roughness is R z, whose defi nition is depicted in Figure 12.

          R z
                                                                                R z is the average maximum peak to
                                                                                valley distance of fi ve consecutive
                                                                                sampling lengths within the measur-
                                                                                ing length. R z is very useful to deter-
                                                                                mine the approximate total depth of
                                                                                              EDM Today Magazine
                                         Figure 12EDM Today Magazine
   EDM Today Magazine                                                           material would have to be removed
                                                                                the surface roughness and gives a
                                                                                good approximation as to how much
                                                                                in order obtain a “clean” surface.
                                                                                A Final Sobering Note on Surface
                                                                                Roughness
                                                                                Despite the fact they we report
                                                                                surface roughness measurements in
                                                                                either microinches or microns, there
                                                                                is considerable variability in those
                                                                                numbers. According to Mitutoyo,
                                                                                ”roughness measurement values,
          particularly the vertical parameters R t, R z, R z1max and R a, vary in the approximate range of -20% to +30%.”
   EDM Today Magazine                           EDM Today Magazine                            EDM Today Magazine
          Even re-running the same test will usually not give an identical result!
          In addition to the aforementioned EDM Today articles, those interested in further details concerning surface
          roughness should download the excellent Mitutoyo PDF QUICK GUIDE TO SURFACE ROUGHNESS
          MEASUREMENT Bulletin 2229 from their website.
          Roger Kern   |   Principal Consultant   |   International Technology Professionals   |   www.itp4edm.com








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