Page 73 - EDM Today Winter 2025
P. 73

EDM Today Magazine                           EDM Today Magazine                            EDM Today Magazine

          The Seibu control also provides the ability to
          display maintenance and service history. By
          entering consumable unit pricing, the control
          will return costs incurred – See Figure 4.


          Andrew Yee
          Applications Engineer
          Seibu America
          224-250-3786
          https://seibu-america.com
   EDM Today Magazine                           EDM Today Magazine                            EDM Today Magazine










                                       Q: When I try to drill a hole, why does the electrode approach the part, make
                                    contact, then immediately retract the W-axis? It does not drill and will continue to
                                    retract until stopped, or the upper limit is reached.
            A: The most likely culprit is a combination of the LV setting and the GAP setting.  There are three LV settings avail-
   EDM Today Magazine                           EDM Today Magazine                            EDM Today Magazine
          able (1-3).  Each LV setting utilizes a different “open gap” (no load) voltage.  This is the voltage measured before
          current begins to fl ow between the electrode and the workpiece, i.e., when the electrode is above the part and dis-
          charge is turned on. This value can be observed on the analog voltmeter when discharge is initiated.  – See Figure 1.
          Open gap voltage for each LV setting is as follows:
                                                    Figure 1 shows an open gap voltage, on the analog voltmeter (LV
               LV/HV Setting
                                 Open Gap Voltage
                                                    setting 2—open gap voltage=60 volts).
                                                    If the GAP value exceeds that of the open gap voltage for the active
                    1
                                       40
                                                    Though the GAP setting may always be set from 1-100, its value
                    2
                                                    cannot exceed open gap voltage. Therefore, when using LV setting 1,
                                       80
                    3                  60           LV setting, the W-axis will retract after initial contact with the part.
                                                    the maximum GAP setting would be 40. When set to 2, the maxi-
                                                    mum GAP value is 60. When set to 3, it would be 80.  – See Figure 2.
   EDM Today Magazine                           EDM Today Magazine                         LV setting is 1. GAP
                                                                                              EDM Today Magazine
                                                                                           setting is 50, which
                                                                                           exceeds the maximum
                                                                                           allowable setting for
                                                                                           LV setting 1. The W-axis
                                                                                           will retract upon initial
                                                                                           contact with the part.
                      Analog Voltmeter
                                                                                           Adjust GAP value to be
                                                                                           <40, or change LV setting
   EDM Today Magazine                           EDM Today Magazine                         during machining.
                                                                                              EDM Today Magazine
                                                                                           to 2. *NOTE: Do not
                                                                                           change the LV setting
                                                                                           When changing the
                                                                                           LV setting, adjust when
                                                                                           the machine is idle.





                                                                               Figure 2
                                                    Chad Rivers   |   Applications   |   Titan International Sales
   EDM Today Magazine                           EDM Today Magazine                            EDM Today Magazine
                                                    chad@titanedm.com   |   https://titanedm.com
                           Figure 1
                                                                                             (Continued on next page)
                                                                                                               71
          EDM Today, Winter 2025 Issue
   68   69   70   71   72   73   74   75   76   77   78