Page 76 - EDM Today Winter 2025
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          EDM Support
                                                               The early CHMER Sinkers did not actually have a regulated
                                                               power supply for the generator like the newer models. Low
          Q: We moved to a new facility. Our model CM323C EDM
                                                               voltage will reduce the cutting voltage, which should be
          machine, which we purchased new in 2000, is suddenly
                                                               around 95 VDC. If the incoming voltage is 10% under 220
                                                               VAC, then the 95 VDC cutting voltage will be under by 10%!
          taking longer to cut. What could be the problem?
          A: Many customers do not realize how important it is to
                                                               the voltage is high, there is the possibility of damaging
          have the correct incoming voltage. Most of our machines
                                                               some of the electrical components!
          are set up to run 220 VAC 3 Phase. When I ask customers   You could also see problems like relays not pulling in. If
   EDM Today Magazine                           EDM Today Magazine                            EDM Today Magazine
                                                               The best thing to do is measure and advise the service
          before installation what their voltage is, I normally get 220.
          Very few people have the exact voltage that the electric
                                                               department what you found to see if a transformer or
                                                               voltage regulator is required. If you do not advise the
          company supplies.
                                                               service department in advance, it will cause a delay in your
                                                               installation or additional cost to fi nd the correct device to
                                                               correct the power concern.
                                                               Also – If you plan on using a device to convert 1 phase to
                                                               3 phase, it is important to advise them of the type you are
                                                               using to make sure it is compatible with your machine.
                                                               Larry McNamee
                                                               EDM Support, Inc.
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                                                               Q: How do I get the maximum life out of my feed and
                                                               pinch rollers on my FANUC Wire EDM?

                                                               A: Indexing the rollers on a regular basis is the key to long
   EDM Today Magazine                           EDM Today Magazine                            EDM Today Magazine
                                                               life of your rollers. Indexing the wire also helps prevent
                                                               the wire from curling, which is always a result of a groove
                                                               on the rollers. On the older A & B series machines, there
                                                               is not an easy way to accomplish this. It was not until the
                                CM323C
                                                               C series machines that a relatively easy way to index the
          I have seen the incoming 220 v 3 phase go as low as 198
                                                               wire on the rollers was made by FANUC.
          and as high as 238! It is important to measure the voltage
                                                               A & B series: The feed roller cannot be rotated, but the
          and not assume. Take measurements in the morning, at
                                                               pinch roller can be. The cost of the feed roller has increas-
          noon and at the end of the day.
          Normally you measure the 3-phase voltage phase to
                                                               the wire on the roller is to place a shim between the plastic
                                                               Wire Guide and the Feed Panel. I have seen a penny used
          phase not phase to ground. You should have 3 voltage   ingly become more expensive and the only way to index
   EDM Today Magazine                           EDM Today Magazine                         EDM Today, Winter 2025 Issue
                                                                                              EDM Today Magazine
                                                               several times, and that does seem to be a viable (and inex-
          measurements when done.
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